Influence of clad layer thickness of aluminium alloy by friction surface cladding process

Nor Imrah, Yusoff and L. H., Sulaiman (2023) Influence of clad layer thickness of aluminium alloy by friction surface cladding process. Journal of Modern Manufacturing Systems and Technology (JMMST), 7 (2). pp. 17-22. ISSN 2636-9575. (Published)

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Abstract

Friction Surface Cladding (FSC) is a process that enables the deposition of clad material on a substrate through a hollow rotating tool to create thin clad layers at sufficiently high temperatures. Heat is produced during the cladding process by friction at the tool-clad layer and the substrate. This study focus on the influence of clad layer thickness of aluminium alloy AA2024 at the control process temperature around 300℃ to 350℃. The material used is AA2024-T4 for the clad layer and AA2024-T351 for the substrate. A thermal model is built using COMSOL Multiphysics 6.0 and Heat Transfer in Solid (ht) with time-dependent study is used to study the heat transformation as well as optimize the rotational speed at different clad layer thicknesses. The major finding in this study indicates that the heat generated is proportional to the clad layer thickness. The highest heat transformation can be seen at the cladding region between the cladding rod and the substrate and the temperature reaches a maximum of 333.95℃.

Item Type: Article
Uncontrolled Keywords: Friction Surface Cladding; Aluminium Alloy; COMSOL Multiphysics
Subjects: T Technology > TJ Mechanical engineering and machinery
T Technology > TS Manufactures
Faculty/Division: Institute of Postgraduate Studies
Faculty of Manufacturing and Mechatronic Engineering Technology
Depositing User: Mrs Norsaini Abdul Samat
Date Deposited: 20 Feb 2024 03:08
Last Modified: 20 Feb 2024 03:08
URI: http://umpir.ump.edu.my/id/eprint/40443
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