Fabrication of micro dimples pattern using ball end mill

Muhamad Izdhar, Zaki and Saptaji, Kushendarsyah and Ramdan, R. D. and Kurniawan, Tedi (2019) Fabrication of micro dimples pattern using ball end mill. In: IOP Conference Series: Materials Science and Engineering, International Conference on Design and Application of Engineering Materials (IC-DAEM) in conjunction with Seminar Nasional Metalurgi dan Material XI (SENAMM) , 6-7 September 2018 , Bandung, Indonesia. pp. 1-8., 547 (1). ISSN 1757-8981 (Print), 1757-899X (Online)

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Abstract

In this paper, the effect of workpiece tilt angle and feed direction in producing micro dimple pattern using ball end mill tools were studied. Experiments were conducted using carbide ball end mill tools, aluminium Al 6061-T6 workpiece and using CNC machine. Three workpiece tilt angles are selected 00, 300 and 450; and two feed directions z-axis and x-axis. Visual observations using Scanning Electron Microscope (SEM) and geometry measurements using laser scanning confocal microscope were conducted on the fabricated micro dimple patterns. The results show that the workpiece tilt angle produces less burr at the edge of the dimples compared to without tilt (00). In addition, the workpiece tilt angle can avoid the formation of undercut at the center of the dimple. The workpiece tilt angle of 300 and z-axis feed direction produced better result compared to 00 and 450 tilt angles with the value of ratio diameter/depth closer to the theoretical value.

Item Type: Conference or Workshop Item (Lecture)
Additional Information: Indexed by Scopus
Uncontrolled Keywords: Micro-dimple pattern; Ball end mill; Workpiece tilted angle; Feed direction
Subjects: T Technology > TJ Mechanical engineering and machinery
T Technology > TS Manufactures
Faculty/Division: Faculty of Manufacturing Engineering
Faculty of Mechanical Engineering
Institute of Postgraduate Studies
Depositing User: Mrs Norsaini Abdul Samat
Date Deposited: 23 Dec 2019 08:12
Last Modified: 23 Dec 2019 08:12
URI: http://umpir.ump.edu.my/id/eprint/26652
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