Dissimilar friction stir welding of thick plate AA5052-AA6061 aluminum alloys: effects of material positioning and tool eccentricity

Luqman Hakim, Ahmad Shah and Sonbolestan, Seyedhossein and Midawi, Abdelbaset R. H. and Walbridge, Scott and Gerlich, Adrian (2019) Dissimilar friction stir welding of thick plate AA5052-AA6061 aluminum alloys: effects of material positioning and tool eccentricity. The International Journal of Advanced Manufacturing Technology, 105 (1-4). pp. 889-904. ISSN 0268-3768 (Print), 1433-3015 (Online). (Published)

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Abstract

Dissimilar friction stir welding of AA5052-AA6061 was conducted to assess the effect of material positioning on the welds produced using tools with predetermined eccentricity. Microstructural observation, thermal cycle measurement, and mechanical property evaluation was subsequently conducted. Evidence shows that AA6061 is better suited to welding while placed on the advancing side (AS), since better transverse tensile strength (up to 215 MPa) and elongation (up to 7.6%) can be achieved. On the other hand, higher peak temperatures were generally observed in the AS regardless of base material positioning, where peak temperatures of more than 350 °C were recorded by the thermocouple located closest to the stir zone. Metallurgical analysis reveals that tool eccentricity enhances the AS material flow in the stir zone but limits dissimilar material mixing.

Item Type: Article
Additional Information: Indexed by Scopus
Uncontrolled Keywords: Aluminum alloys; Dissimilar welding; Friction stir welding; Thermal cycle; Microstructure
Subjects: T Technology > TA Engineering (General). Civil engineering (General)
T Technology > TJ Mechanical engineering and machinery
T Technology > TS Manufactures
Faculty/Division: Faculty of Mechanical & Manufacturing Engineering
Depositing User: Mrs Norsaini Abdul Samat
Date Deposited: 05 Mar 2020 09:14
Last Modified: 05 Mar 2020 09:14
URI: http://umpir.ump.edu.my/id/eprint/26743
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