Titanium alloy particles formation in electrical discharge machining and fractal analysis

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Abstract

A large amount of material is machined by electrical discharge machining (EDM) and the machined debris is flushed away as waste. The present study aims to establish EDM as a top-down method which can effectively machine hard-to-cut materials while the by-product, i.e., metal debris, can be utilized as micro/nano particles. In the present work, titanium-alloy grade 5 was machined using a die-sink EDM and the debris was collected from the dielectric fluid with a multistage filtration system. The collected debris was cleaned and the particles were characterized. Particles were examined by scanning electron microscopy, x-ray diffraction, and energy-dispersive x-rays to determine size, shape, and chemical crystal structure. The average size of the formed particles was 5.14 µm and they were spherical. A fractal analysis was performed on the SEM images to deepen the study of the formed particles.

Item Type: Article
Uncontrolled Keywords: Titanium alloy; particles formation; electrical discharge; machining and fractal analysis
Subjects: T Technology > TJ Mechanical engineering and machinery
Faculty/Division: Institute of Postgraduate Studies
Faculty of Manufacturing and Mechatronic Engineering Technology
Depositing User: Miss. Ratna Wilis Haryati Mustapa
Date Deposited: 31 Jul 2022 17:07
Last Modified: 31 Jul 2022 17:07
URI: http://umpir.ump.edu.my/id/eprint/34807
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